ABB pumping technology helps rescue farms and villages in India

  Enquire / contact me

The company has deployed five of its highest capacity motors as part of the Mahatma Gandhi Kalwakurthy Lift Irrigation Scheme

ABB pumping technology helps rescue farms and villages in India
ABB pumping technology helps rescue farms and villages in India

Years of severe drought have created a water crisis in the Mahbubnagar region in Telangana, a state in southern India where half the population of 35 million depends on agriculture to earn a living. The water table had virtually depleted and the monsoon rains now only last three to four months a year. The only option for providing adequate water for farming and drinking is to pump it from the Krishna River to a reservoir nearly 300 meters above. From there, through a gravity-driven “lift irrigation” system, the water can be channeled through nearly a hundred kilometers of canals to the parched farms and more than 300 villages that were at risk of turning to desert.

Mahatma Gandhi Kalwakurthy Lift Irrigation Scheme (MGKLIS)

That 12-year-long project, the Mahatma Gandhi Kalwakurthy Lift Irrigation Scheme (MGKLIS), was recently completed. This was made possible only through considerable feats of civil engineering: industrial-strength water pumping technology and electric-power management systems that ABB, with decades of irrigation experience in India, provided. Now, the villages have a dependable supply of drinking water. Just as crucially, with the canals and a network of storage tanks irrigating about 137,000 hectares of land (an area nearly as large as the sprawling city of Los Angeles in California, U.S.A.), farmers who had retreated to cities in search of a livelihood, are now returning to cultivate the soil once again.

Heavy lifting, carefully controlled

Pumping water at thousands of liters per second to reach a reservoir 298 meters above river level – the height of the Eiffel Tower – requires huge motors and high-voltage power systems. The MGKLIS project called for lifting the water in three separate stages, with ABB handling the critical middle stage – Lift II, with an 86-meter rise. The key features of the Lift II project were five 30-megawatt (MW), 11-kilovolt (kV) motors, each with a 23,000-liters-per-second pumping capability. They are the largest capacity and physically biggest motors used yet by ABB India in an irrigation project. Each motor has a footprint of more than 30 square meters. Powering these motors up to pumping speed from a dead start requires considerable amounts of electricity and potentially puts great strain on the mechanical systems and the local utility grid. ABB’s soft starter solution involves a 6 MW load commutated inverter (LCI) that minimizes the electrical surge, and variable frequency drives (VFDs) in the motors that enable them to start smoothly before accelerating up to 333 rpm.

Partnership with Andritz Pumps

ABB partnered with Andritz Pumps to provide this advanced pumping solution. For the project, ABB also offered substation equipment, transformers, and a digitally enabled supervisory control and data acquisition (SCADA) monitoring system that ensures a steady and reliable drawing of power from the grid and smooth pumping of water into the reservoir.

Posted on May 21, 2018 - (297 views)
Related articles
Electromagnetic Flow Sensors
Wireless Torque Sensors for Aerospace Sector
Cleanroom Technology
Temperature and Pressure Sensors with IO-LINK
Configurators for Motors, Gearboxes and Drives
AMR Based Current Sensors
How Advanced Precision Motors Empower the IoT and Industry 4.0
DataHub OPC Gateway
The Future of Sewing in a Robot
Picking Small Parts with Plug-and-Play Robot Vision
Single Phase Filter
Full-service Bolting Equipment Provider
Ultrasonic Flowmeter for Electric Charge Reduction
The Reel that Works as Hard as You
Wave Spring
Shock Transportation Data Logger MSR175
Compact and Precise Level Switches
Laser Triangulation Sensors optoNCDT 1420
Sensing Innovation in Process and Control
Ultrasonic Flowmeter TRX
AMR Based Current Sensors
DataHub OPC Gateway
Driving the Digital Revolution with Hydraulic Fluids
NEW: Worldwide Smallest Draw-Wire Sensor
Embedded System with Artificial Intelligence
wireSENSOR MT19
Easy and Profitable Measurement Solutions Using Smart Laser Sensors
Compact True Color Sensor
Blue Laser Scanners for Profile Measurements on Shiny, Highly Polished Surfaces
Absolute Encoder for Drive Technology
Driving Amusement Safely: The Thrill is Guaranteed!
“At Hannover Messe, Exhibitors Demonstrate 500 Functional Examples of Industrie 4.0’’
Absolute Encoder for Drive Technology
Confocal Sensor for OEM Applications
Easily Print Labels from your Smartphone!
Ergonomic Safety Handles
Bi-Metal Temperature Gauges
Hoist Trolleys
Interactive Projection Module
JVL Shows the Highlight of SPS IPC Drives 2018