Improvements in the Control System of Steel Production Furnaces

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With a Unitronics PLC+HMI, SCADA Network Solution was able to keep the furnaces running at the optimal temperature, backed by industry leading technical support and customer service


Improvements in the Control System of Steel Production Furnaces
Improvements in the Control System of Steel Production Furnaces

SCADA Network Solution offers integration solutions for industrial automation and networking. They strive to design and implement applications that enable their customers to be more efficient, safer and better organized. Using a mix of controllers—including Unitronics PLCs—SCADA systems and industrial communications, SCADA Network Solutions provides state-of-the-art results for all their clients’ needs. One of these clients needed better temperature control for eight furnaces used in steel production. The customer wanted to improve their cascade and step control for these furnaces, as well as implementing to a system that offered better support than their existing solution.

The furnaces require timing and temperature control that can change for each step of the process, which can be up to thirty steps long. They also needed a boost feature, to adjust the temperature 55 degrees Celsius up or down from the set point depending on the initial temperature of the product.

SCADA Network Solutions designed a control system using a Unitronics Vision570, a powerful PLC with an integrated 5.7-inch touchscreen HMI panel. They added a mix of digital and analog I/O, including Thermocouple inputs for temperature control. SCADA Network Solutions used the Vision570 to piggy-backed PID control, implementing boost control to improve the consistency of the furnace zones. This system enabled the customer to achieve accuracy of plus or minus 1.5 degrees Celcius at 1000 degrees.

Johan Wolmarans, SCADA Network Solutions director, explains the appeal of Unitronics, saying “the PID blocks are so well developed, hence the success of this project.” The programming and installation was simple and user-friendly, but the end result was still a powerful, reliable temperature control system. Wolmarans and his customer were also impressed by the Vision570’s versatility; for no additional cost, Unitronics offers advanced software utilities including OPC server and data logging capabilities. These features made it easy for the customer to interface the system with a SCADA platform to improve the system’s efficiency and analysis.


Posted on May 10, 2017 - (1911 views)
Airport City P.O. Box 300
70100 Ben Gurion Airport - Israel
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For over 25 years, Unitronics has been a global leader in developing and manufacturing PLCs with onboard HMIs. They were pioneers of this market, being one of the first companies to bridge the gap between PLC and HMI; forever changing industrial control processes.

Today the company can provide innovative products and services worldwide, through a network of global professionals, including a US subsidiary, and over 160 distributors in over 50 countries. 

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