Predictive Maintenance

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With enhanced diagnostic functions

Motors & Drives

Predictive Maintenance
Predictive Maintenance

Eaton presents the new communication-enabled and intelligent iMCC motor control center for the xEnergy switchboard series. The complete control wiring inside the drawer units of the iMCC and the wiring to the higher-level controller are replaced by a communication system. This brings clear benefits for the user thanks to the reduced wiring effort required. Essential detailed information from the drawer units can now also be transferred to the higher-level controller, thus enabling operators to significantly increase the reliability and availability of the motors. The xEnergy iMCC is thus good for use in industrial production processes that require a very high level of machine and system availability.

Eaton's SmartWire-DT communication and wiring system is used for the communication inside the switchboard system. It replaces the previously required control wiring in the MCC drawer units as well as the cabling for the control and status information of the drawer units in the switch cabinet. Standard fieldbus systems such as Profibus-DP, CANopen, MODBUS-TCP or Ethernet/IP handle the transfer of data from the switch cabinet to the higher-level PLC.

By merging SmartWire-DT with xEnergy, Eaton is consistently driving the market trend towards intelligent switchgear and switchboards. Innovative switchgear such as the PKE electronic motor-protective circuit-breaker supply detailed operating and diagnostic information that cannot be transferred via conventional control wiring. This therefore enables the iMCC with the PKE not only to use digital signals to switch or detect switch positions or status information, but also analog values in particular, such as for the thermal load of the motor and the actual motor currents. This extended diagnostic information enables the implementation of predictive maintenance (condition monitoring) functions. For plant operators, this therefore makes it possible to detect faults in advance and implement measures to improve operational reliability and keep the downtimes of plants to a minimum.

If an iMCC drawer unit needs to be exchanged, the maintenance personnel simply have to pull it out of the MCC section and replace it with the appropriately preconfigured drawer unit. Modules specially developed for this in the xEnergy switchboard and in the drawer units that are specially developed for this ensure that the previously interrupted communication of an exchanged drawer unit is automatically restored. Three unambiguous switch position indications for "Operational", "Test" and "De-energized" offer here increased safety during maintenance work.

Posted on April 26, 2013 - (1872 views)
Eaton Industries GmbH
Hein-Moeller-Straße 7-11
53115 Bonn - Germany
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